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Non-standard, customized solutions are thNon-standard, customized solutions are the ultimate way to solve complex cutting challenges.e ultimate way to solve complex cutting challenges.
Product Overview：
This laser cutting machine is a non-standard automated cutting system that we deeply customized for a specific client, designed specifically for processing needs involving multiple varieties, small batches, high precision, and complex structures.
Unlike common standard laser cutting machines on the market, we started from a comprehensive analysis of the client's actual workpiece drawings, material characteristics, production cycle, changeover frequency, and precision requirements, and conducted complete customization from hardware to software. The result is a highly flexible, highly stable, and extremely cost-effective intelligent cutting solution.
Why choose our custom-made laser cutting machines?
| Custom dimensions | Common pain points of standard cutting machines on the market | Customized solutions | Case Study |
| Adaptability to workpiece size and shape | The fixed workbench size makes it difficult to handle oversized, undersized, or irregularly shaped workpieces. | Custom-sized workbench + partitioned support + automatic lifting and exchange table | The maximum cutting size is 3200 × 8000 mm, and the minimum cutting size is 5 × 5 mm. |
| Material thickness and type | Single power setting, difficulty switching between different thicknesses, and prone to burning edges/slag buildup when working with different materials. | Matching the optimal laser power, nozzle, and gas combination based on the customer's material list. | Simultaneously and stably cut 0.05mm copper foil and 25mm carbon steel. |
| Cutting accuracy and stability | Repeatability: ±0.05mm, complex contours are prone to deformation/burrs. | Customized high-rigidity gantry system + servo direct drive + real-time visual compensation, with a repeat positioning accuracy of ±0.015mm. | Contour error ≤ 0.02mm, burr height < 0.05mm |
| Production flexibility and changeover efficiency | Fixed layout program; parameters need to be readjusted when changing product types. | Supports one-click drawing import + intelligent automatic nesting + one-click switching of process parameters. | The average changeover time is ≤8 minutes, supporting rapid switching between 27 different workpieces. |
| Automation and labor costs | It requires manual loading and unloading, and constant supervision, resulting in low efficiency. | Customized automatic loading/unloading, sorting, and waste handling system, compatible with AGV integration. | This allows one person to monitor four machines, saving the need for three skilled workers. |
| Delivery time and overall cost | Available for immediate delivery, but subsequent modifications will be expensive. | The entire process, from needs assessment to delivery, takes 8 to 13 weeks, and the total cost of ownership is significantly lower than that of imported brands. | The investment payback period has been shortened to 7-9 months. |
| After-sales service and secondary development | The system is closed and difficult to expand. | Open interfaces + complete process documentation + training, supporting customers in subsequent independent optimization. | We have added 5 new material cutting processes for our customers. |
Real Customer Case Study: The Entire Process from Pain Points to Delivery
Customer Industry: Precision Sheet Metal + New Energy Parts Processing
Pain Points:
Over 30 types of workpieces, with a wide range of sizes (from 10mm×10mm to 3000mm×1500mm)
Materials include stainless steel, aluminum alloy, copper, brass, galvanized sheet, carbon steel, etc.
Thickness ranges from 0.1mm to 20mm, with extremely high requirements for cut surface finish, burrs, and heat-affected zone.
Orders are high-mix, low-volume, requiring frequent changeovers; traditional equipment is inefficient and has a high scrap rate.
Our Customized Solution:
Needs Assessment → Customer Sample Submission + On-site Measurement → Confirmation of 12 core typical workpieces and 8 materials
Hardware Customization → 6000W fiber laser + customized extended gantry + automatic lifting dual exchange table
Software Customization → Development of a dedicated vision positioning system + intelligent nesting algorithm + process parameter expert database
Loading and Unloading Customization → Automatic loading robot + automatic waste sorting + safety light curtain
Delivery & Training → On-site installation and commissioning + process optimization + operation and maintenance training, achieving stable mass production in 6 days
Delivery Results (Real data provided by the customer):
Overall cutting efficiency increased by 420% (original manual/semi-automatic average of 18 minutes per piece → now automatic 3.6 minutes)
Material utilization rate increased from 78% to 92.6%
Defect rate reduced from 9.4% to 0.7%
One person can manage 4 machines simultaneously, saving 3-4 skilled workers
Customer follow-up: Customized a second, larger system for another workshop
Technical Parameters (Delivered version in this case, can be further customized according to requirements)
Laser Power: 3000W~12000W optional (6000W in this case)
Working Table Size: 1500×3000mm ~ 2500×8000mm (customizable)
X/Y Positioning Accuracy: ±0.03mm
Repeat Positioning Accuracy: ±0.015mm
Maximum Operating Speed: 120m/min
Acceleration: 1.5G
Applicable Materials: Stainless steel, carbon steel, aluminum alloy, copper, brass, galvanized sheet, titanium alloy, etc.
Cutting Thickness Range: 0.05mm~50mm (depending on material and power)
Cutting Kerf Width: 0.1~0.5mm
Auxiliary Gas: Nitrogen/Oxygen/Compressed air
Protection Class: IP54 (core components)
Power Supply: Three-phase 380V 50/60Hz
Footprint: Approximately 18~35㎡ (depending on configuration)
Non-standard customization is the ultimate solution for complex cutting challenges.
Standardized laser cutting machines are suitable for mass production of products with simple shapes and single materials.
However, in industries such as new energy vehicles, precision sheet metal, medical devices, aerospace, kitchen appliances, and elevator parts, multi-variety, small-batch production, complex structures, extremely high precision, and diverse materials are the norm.
A non-standard customized laser cutting machine is not simply buying a piece of equipment, but purchasing a complete intelligent cutting solution that is entirely yours – it understands your workpieces, your materials, your production rhythm, and your costs.
We have successfully delivered similar projects for many companies. Let us help you solve your next "impossible cutting challenge."
Contact us now: Free sample cutting test + customized process solution + quotation
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