Dual-station vision laser welding machine

Dual-station vision laser welding machine

In fields such as new energy vehicle batteries, precision electronic components, medical devices, and hardware processing, traditional welding faces problems such as low efficiency, high reliance on manual labor, and unstable precision. Our dual-station vision laser welding machine is designed for high-volume, high-precision scenarios. It adopts a dual-station + vision positioning + fully enclosed laser cabin design, replacing two machines with one, truly achieving an "unmanned and intelligent" welding upgrade.

1.Why choose it?

① Dual-Station Design: Doubled Efficiency
One machine supports two independent stations simultaneously. While the operator is clamping at station A, welding is automatically underway at station B, achieving true zero waiting time.

Actual Results: Single-shift output increased by 80%-120%, particularly suitable for mass production.

② Vision Guidance System: Precision to 0.01mm
Built-in high-resolution industrial camera + AI vision algorithm automatically identifies weld seams and positions workpieces, eliminating the need for manual alignment.

Even with slight workpiece deformation or placement deviations, it can correct errors in real time, ensuring perfect consistency in every weld seam.

③ Fully Enclosed Safety Chamber + Class 1 Laser Protection
Orange laser protective glass + automatic sensor door lock ensure zero laser radiation leakage, allowing operators to observe closely without wearing goggles.

Complies with CE and FDA international safety certifications, facilitating export to Europe, America, the Middle East, and Southeast Asia without obstacles.

④ Intelligent Robotic Arm + Multi-Axis Linkage
6-axis or 4-axis robot precisely controls the laser head, with programmable welding paths, supporting arc, irregular shape, and deep hole welding.

Laser power is available in 500W-3000W, covering all scenarios from 0.1mm ultra-thin parts to 5mm thick plates.

2. Technical Specifications Summary

Parameter Items	Parameter Items	Advantages
Number of workstations	Dual-station (independent control)	Production increased by more than 80%
Visual system	High-definition CCD + AI positioning	Positioning accuracy ±0.01mm
Laser type	Fiber continuous/pulsed laser	Electro-optical conversion efficiency >35%
Laser power	500W / 1000W / 1500W / 2000W / 3000W (optional)	To meet the requirements of different material thicknesses
Welding speed	0-120mm/s (adjustable)	5-8 times faster than traditional TIG soldering
Weld width	0.2-5mm	The heat-affected zone is extremely small (<0.1 mm).
Security protection level	Class 1 (Fully Enclosed Container)	Zero radiation, no additional protection required
Control system	Industrial PLC + Touchscreen + Remote Monitoring	Supports MES system integration

3. Comparison with traditional welding methods (data speaks for itself)

Comparison Dimensions	Dual-station vision laser welding machine	Traditional TIG/argon arc welding	Manual laser welding	Advantage multiple
Single shift output	800-1200 pieces	300-400 pieces	150-250 pieces	2-4 times
Positioning accuracy	±0.01mm	±0.5mm	±0.3mm	30-50 times
Artificial dependence	One person operates two workstations	2-3 people	1 person/unit	Save 50%
Heat distortion	Extremely small	Medium	Small	Reduced by 70%
Safety protection	Fully automatic enclosure	Protective gear is needed	Protective gear is needed	Optimal
Maintenance costs	Extremely low cost (no consumables required)	Medium	Medium	Save 60%

4. Wide Range of Application Scenarios

New Energy Vehicles: Power battery modules, electrode welding, copper-aluminum dissimilar metal connections
Electronic Communications: Mobile phone frames, Type-C interfaces, precision sensor welding
Medical Devices: Surgical instruments, stainless steel fittings, titanium alloy implants
Hardware & Home Appliances: Stainless steel kitchenware, aluminum alloy doors and windows, radiators
Jewelry & Crafts: Precision spot welding of gold and silver jewelry (can be fitted with miniature lenses)
Middle East/Southeast Asia Popular Applications: Oil pipeline fittings, air conditioning copper pipes, photovoltaic bracket welding (high temperature resistance, corrosion resistance)

5. Why do customers choose us?

Real Case: After using our services, a new energy vehicle customer saw their battery module welding defect rate drop from 3.2% to 0.3%, saving 150,000 RMB in labor costs per month.

After-sales Guarantee: 1-year warranty on the entire unit + lifetime technical support + remote video debugging (supports local engineers in the Middle East and Southeast Asia).

Export-friendly: Complete documentation, CE certification, etc.